rotary indexing unit pneumatic

Pneumatic rotary indexing tables are used in automation and processing applications in which a workpiece is brought into an exact position for further processing after a rotary movement; a separate position is generally used for loading and unloading. Typical applications can be found across all industries in:

- Manufacturing and assembly processes

- Packaging processes

- Inspection and testing applications

Alternatively, a pneumatic rotary indexing table is also used for classic material handling / material transport in confined spaces or for turning and rotating a workpiece.

As a manufacturer, we have continuously pushed forward the technical improvement of rotary actuators for the benefit of our customers.

A rotary actuator of the SE, SM or SES variant has external stops and offers full torque in the all-important end position. The user can mount his additional modules on the swivel surface of these variants - centering holes, grid dimensions and threads are already included!

Wagner rotary actuators have housings made of milled, high-strength aluminum - the external stop is part of the housing. Depending on the load structure and throttling, dampers can be completely dispensed with - this affects the purchase costs and maintenance costs of your automation.

External stops show the physical advantage in the repeatability of +/- 0.01°. In our design, repeatability depends on the clamped stop screw on the external stop and not on the play of the gearing.

We also shift the impulse load of each cycle: away from the rack and towards the stop surfaces of the external stops. Together with the lower forces on the stop screws (force diagram), the benefit is obvious: longer service life, fewer production interruptions.

Since the damper, stop screws and the sensors that can be inserted there point in one direction , all other sides of the rotary actuator are free. This is advantageous in tight installation situations.

Initial assembly, commissioning and maintenance benefit from this accessibility, especially since the swivel angle can be adjusted from the outside by screwing in/out! After adjusting the screws, the system is fixed with a clamp.

The hydraulic dampers of the swivel unit are also accessible from the outside, making adjustment and replacement easier.
Clever solutions for air feedthroughs in the stop surface save valuable space and costs in the application. They are implemented compactly in the rotating shaft: short distances, no torsion! Our mini rotary actuator SM-4 with air feedthrough to the mounted mini gripper makes a good impression.

From size SES-6 (due to size) the sensor signal can even be connected to our connector strips and brought through the shaft to a socket on the front of the swivel unit.

A third position is achieved using an additional module. This intermediate position is docked to the swivel drive instead of the rear plate. Technically speaking, this is another cylinder that stops the unit in the middle of the swivel cycle (at +/- 90°, adjustable) by pushing the racks out of their end positions.

Applications? Think of the delivery position of a rejected part, or even the start of the cycle: pick-up in the middle - swivel to the left or right depending on the correct position. As an available additional module, this function can also be retrofitted to an existing swivel unit if required. We see this as sustainability in action!

In order to avoid having to screw in the screws too far at small swivel angles , the customer can also move the stop blocks - corresponding holes are available.

As a special function, our design principle enables the detection of a shock absorber failure . Use the real query of the end position. Avoid subsequent costs for the workpiece, device or system due to defective shock absorbers

Conclusion: Since the first part-turn actuators in the SHE series (original product name "SEN"), there has been a constant improvement based on customer feedback, which is reflected in the current SM, SE and SES solutions. Of course, part-turn actuators in the SHE series are still available as cost-effective solutions in two sizes. And these have also received the hollow stop screw for screwing in the proximity switch over time.

Conclusion: Since the first part-turn actuators in the SHE series (original product name "SEN"), there has been a constant improvement based on customer feedback, which is reflected in the current SM, SE and SES solutions. Of course, part-turn actuators in the SHE series are still available as cost-effective solutions in two sizes. And these have also received the hollow stop screw for screwing in the proximity switch over time.

All Wagner rotary indexing tables can be controlled for rotation and locking with one (!) valve – this saves resources, space, energy and control effort.

All pneumatically driven rotary indexing tables are fitted with hydraulic damping as standard. The RSE-6 and RSE-9 sizes can also be ordered with a low-wear pneumatic damper as an option.

Rotary indexing tables of sizes RSE-3 and RSE-4 can be converted by the customer in the direction of rotation and can also be ordered or operated in pendulum mode.

Different pitches are available ex works in the 4 sizes. Even odd pitches (e.g. pitch 7 or pitch 5) can be achieved with the RSE-6 and RSE-9 series rotary indexing tables!

The operation can be carried out by pure control (timer). To optimize the cycle, we recommend using the sensors offered as accessories!

RSE-6-M is a manual rotary indexing table for hybrid or partially automated workplaces. In these applications, the operating personnel determine the speed - the table automatically engages and locks in the end position after manual rotation. Since the unlocking is done with a simple 3/2-way valve (button, pedal, etc.), there is no need for extensive safety controls in the design. This saves costs and resources and enables quick implementation. The table can be converted by the customer in terms of division and direction of rotation, but does not have any damping.